Lugong Machinery is at the forefront of green manufacturing, spearheading the transformation of production lines through intelligent, automated, and digital upgrades across the entire industrial chain. This comprehensive shift enables the company to deliver more efficient, eco-friendly products and services to its global customers. Below is an overview of the key advancements made in each core workshop:
Cutting Workshop: Precision Laser Technology for Greener Production
In the cutting workshop, Lugong has integrated high-power laser cutting machines to achieve automated processing of metal sheets. With cutting paths and parameters controlled by an intelligent system, the machines maintain a precision tolerance of ±0.1mm. This minimizes issues like overburning and slagging, while increasing material utilization by 15%. Furthermore, the energy-efficient design of this equipment reduces power consumption by 20% compared to conventional processes—significantly lowering carbon emissions in the metalworking stage and supporting sustainable manufacturing.
Welding Workshop: Full Automation Enhances Speed and Safety
Automated robotic arms powered by intelligent welding algorithms are deployed in the welding workshop, achieving efficiency levels up to 10 times higher than manual welding. Real-time sensor monitoring ensures weld accuracy, boosting the product pass rate to 99.5%. A closed smoke collection system reduces airborne pollutants, improving both the safety and environmental friendliness of the workspace.
Painting Workshop: Smart Coating Meets Eco-Friendly Solutions
The painting workshop utilizes a fully automated line that incorporates water-based, low-VOC paints and electrostatic spraying technology. These green practices cut VOC emissions by 80%. An intelligent color-matching system enables fast, accurate customization for clients, while coating uniformity meets top industry standards. This results in both improved quality and reduced energy use.
Assembly Workshop: Digitalization and Smart Logistics in Action
The assembly line features intelligent transport vehicles and visual-guided systems to replace traditional forklift operations, boosting material flow efficiency by 40%. Real-time MES (Manufacturing Execution System) monitoring of torque parameters ensures standardized, precision assembly. A built-in smart error-detection system helps identify missing components, reducing the overall product delivery time by 25%.
Smart Spare Parts System: Fast, One-Stop Service Worldwide
Lugong has also developed a centralized smart inventory system that manages over 50 types of machine accessories across five product lines. Powered by an ERP system, the network enables real-time global inventory visibility. Customers can check availability and place orders online, with domestic delivery completed in 48 hours and overseas orders fulfilled in just 7 days. Lifecycle traceability is also integrated to guarantee genuine parts and prompt after-sales service.
Through the digital transformation of its cutting, welding, painting, and assembly workshops—alongside the advancement of its smart spare parts system—Lugong Machinery has built a green, closed-loop production model. These innovations have led to a 30% increase in production efficiency and a 25% decrease in energy consumption. With service guarantees like 24-hour response and global joint warranties, Lugong is committed to providing full-lifecycle support. Looking ahead, the company will continue driving technological breakthroughs to promote sustainable, high-end manufacturing and remain a trusted partner in green smart industry solutions.